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download kiken yochi training pdfKiken Yochi Training (KYT)
Julie Branaman & ASI Team Members
Arvin Sango, Inc.
Safety Commitment: I promise to never
stop trying to help our members
recognize the importance of safety………
at home, work or elsewhere!
• Supplier for Toyota. Manufacture exhaust systems,
manifolds, stampings, sub-assemblies, & catalytic converters.
• Approximately 950 members, 7 facilities, located
in Madison, IN. Campbellsburg, KY. Henderson, TN.
London Ontario, and San Antonio TX.
Main plant is in Madison, IN.
• Parent company is Sango Co., Ltd. (Japan)
• The work being performed at ASI consists
of somewhat difficult and higher risk type
activities. For example welding, stamping, cutting,
bending and we have a lot of manual material
handling. This requires our members to be
very attentive to safety while performing
their daily duties.
2000 – 2015 History of Safety
We strive to improve safety
2009 Our safety
improving but our
goal was to prevent
IR – 1.1
Accidents Are Rare Events!
Injury With No
this is the
With a strong focus on Hazard
we hope our members will be
able to better recognize
Kiken Yochi (hazard prediction) training,
is a Japanese activity used to motivate
members to recognize and predict hazards.
It develops sensitivity to unsafe conditions
or hazardous situations. Thus, improving the
ability to better recognize.
• The activity forces the worker to think
about the consequences of an accident.
• This activity increases the motivation of
workers to practice in teams.
• It uses meetings to sharpen awareness
of what constitutes danger.
• Members share information on hazards and
improve their problem solving capabilities by
working to find solutions during this short meeting.
• We implemented our KYT program by following
the basic procedures practiced by Sango.
• We feel that it is very important to follow these
4 rounds, if we want to receive the full
benefits of the activity.
• Our first step was to develop a group of leaders.
The leaders helped to develop and implement
• We implemented with a strong message that all members
understand, if an imminent danger is ever recognized
the line will immediately shut down and call supervisor. Would
require immediate elimination or correction.